Soldering flux alternative7/23/2023 ![]() You will get approximately 30% greater output, just by changing irons. You will also get an explanation of why this is the case, but the short answer is that there is a thermocouple in the tip that is connected to a microprocessor that monitors the temperature strain on that tip and responds with power from the 140 watt capable power supply. The best tested soldering iron for thermal performance, year after year, is any of the JBC Tools soldering stations. That will reduce the time on each joint, improving throughput from you solderers. You need to make sure you are using the largest soldering tip (width and mass)possible for the job and you need to be using a soldering iron with high thermal output/performance. In order to improve output on a hand soldering project, experts recommend doing two things. He knows how to avoid bottle necks and most related PCB or pallet handling questions. Mr Goldberg has practical experience in production line layout, process flow and cycle rate analysis. PROMATION offers a great table top soldering system if this customer is interested in this type of solution. This type of solution is typically designed for a single process and obviously costs much more than the table top system, mainly due to the controls and vision system required. A hot iron can lower to then solder the wire into place. Typically the wires are pre-stripped and placed in such a manner that a robot can pick the wire and place it so that the striped end is located on the PCB pad. ![]() If production requires an in-line process for attaching wires a Pick, Place and Solder robot may be a better fit. This is a good use of time and guarantees a highly repeatable process for wire attach. While the operator is loading up a new pallet the soldering robot is also working, soldering each wire to the PCB pads. Through the use of a few assembly pallets and a soldering robot, a single operator can perform wire load, robot load and completed product unload functions. Often, a table top soldering robot may be a good solution for adding wires to an existing PCB array. ![]() When considering adding wires to a PCB there are two possible paths to consider for improving the assembly process.ġ) Is this a low to mid volume assembly product where-by a table top system and a single operator may be used? orĢ) Is this a high volume assembly product where-by a more automated solution is required? We need to reduce this time consuming process. Our existing hand soldering process is taking too long. This flux contains tin powder, enabling it to thinly coat the area to be soldered with a layer of tin, thus aiding the soldering process.We have a 9 up PCB array and solder 2 insulated wires to each PCB. 142-5 offers the benefits of a tinning flux in a water-soluble flux form that conforms to ASTM B-813. ![]() This tinning flux leaves a coating of tin on the solder area that improves overall joining. 70-5 is a petroleum-based tinning flux, meaning it is a paste flux fortified with added tin powder. For use when soldering copper and copper-alloy tubes with lead-free and lead-bearing alloys. This flux promotes excellent solderability and post-solder residue removal. 141 is a creamy, white paste that holds its form and will not slump until being heated above 50☌/122☏. 141 is a unique, water-soluble plumbing flux that is an excellent alternative to petrolatum fluxes and that meets NSF/ANSI Standard 61. The petroleum helps protect the solder joint against corrosive attack, and the flux’s paste form insures that the flux stays put until soldering. 130 is a petroleum-based plumbing flux paste that contains Zinc Chloride and Ammonium Chloride. Plumbing fluxes should not be used for soldering electronic or electrical components as their ingredients, particularly Zinc Chloride, may be harmful to such components. All of our pluming fluxes are formulated for use in torch soldering and are also effective for soldering with different heating sources, such as soldering irons, hot plates, etc.
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